Production
From toolmaking and tool maintenance to foundry, machining, grinding and electroplating to assembly: MEGA GOSSAU AG is equipped with production for all customer requirements.
Toolmaking and tool maintenance
Toolmaking and tool maintenance
When it comes to die-casting and punching tools, breaking or clamping devices as well as fixtures for measuring and straightening, our tool shop is used. This is where our constructions take on perfect forms. With the most modern machinery for CNC milling and turning, die-sinking EDM, impulse welding and flat grinding, we are ideally equipped to meet your needs. Preventive maintenance inspections as well as service and repair work on the die casting tools are ensured and carried out quickly.
Foundry
Foundry
Whether a technical component with high mechanical properties or a decorative moulded part with the highest optical requirements: Thanks to our efficient casting processes, we are the right partner for you. Our machinery offers die casting machines with a closing force from 5 to 200 tons. State-of-the-art, fully automatic casting cells also allow us to produce small to large batches cost-effectively and efficiently. We produce small and light components in very large output quantities highly efficiently with multi-slide high-speed casting processes. We can offer the most common downstream production steps (glass bead blasting, vibratory grinding, machining, electroplating, assembly, etc.) at our Gossau SG site and recommend ourselves as a component and system supplier.
Machining
Machining
In our versatile equipped machining department, we are optimally equipped for your die-cast parts in large series or single-part production. Starting with the complex CNC production with multi-side machining on high-performance milling centers, through the efficient production of turned parts on double-spindle turning centers to autonomously producing special automatic machines. We also offer you the possibility of deburring, polishing or smoothing the surfaces of die-cast parts in large quantities in our vibratory grinding machines at low cost. Even complex assembly tasks are no challenge for us.
Grinding
Grinding
In our grinding we can fall back on a deep specialized knowledge in metalworking and guarantee your criteria fulfilment of surface texture requirements from grinding, scotch brushing and polishing processes. For large production batches, we use several fully automated robots for grinding and polishing cells to ensure a consistently perfect surface finish. For prototypes or single part production, your parts will be machined by highly trained metal grinders with decades of professional experience. In addition, we offer the possibility of blasting all parts with various glass granules on continuous or satellite systems - either for technical reasons or for optical upgrading.
Electroplating
Electroplating
In order to meet the requirements of decorative criteria and protection against external influences on component surfaces, we refine materials such as zinc and brass in our electroplating shop. This is done on parts from various process origins such as die-casting, forging, stamping or CNC, decoltage manufacturing. A wide range of finishes such as chrome, nickel, velour and Surtec finishes are available. Decorative visible components are processed here on our fully automated rack system. We finish large quantities as bulk material in the barrel process. Whether on the rack or in the barrel: before finishing, we can have your components pretreated by blasting processes, if desired, to remove the last casting burrs or to evenly matt surfaces. Our waste water treatment plant, which is necessary for the electroplating processes, is also always state of the art. In this way, we reduce the burden on the environment and comply with all legal regulations.
Assembly
Assembly
In our assembly department, we put together what belongs together. Whether standard assemblies of our catalogue items or individually configured variants according to customer requirements. Thanks to our wide range of machinery and the experience of our qualified employees, we can perfectly match our products to your desired component. We also gladly and competently take on the assembly work for our customers in the field of metal die-casting and are continuously developing our infrastructure for this purpose. In this way, we offer you significant added value.