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From development to production

We support you from development to production. With expertise in casting-compatible design, state-of-the-art simulation technology and in-house toolmaking, we offer customized solutions. Our in-house zinc foundry and machining ensure quality and efficiency - all from a single source. With our external partners, we can also offer solutions in aluminum die casting.

Casting-compatible part design and optimization

  • Development of design proposals in close cooperation with customers
  • Optimization of existing customer designs until they are ready for casting

Tool design

  • Design and construction of zinc and aluminum die casting tools
  • Development of the most cost-efficient concept based on customer specifications

Determination of the optimum casting and machine parameters

  • Simulation of casting and machine parameters as early as the design phase
  • Use of the simulated values as a basis for initial sample production

Tool production and procurement

  • Complete support for zinc and aluminum die casting tools
  • Production takes place in-house or at our qualified partners

Verification and testing on zinc and aluminum die casting machines

  • Sampling of new zinc die-casting tools on our own machines
  • Aluminum die-casting tools in cooperation with external partners

Filling simulation

  • Design and optimization of die-cast parts and die-casting tools
  • We rely on our expertise in using the simulation software MAGMA SOFT

FEM (Finite Element Method)

  • Strength design and optimization of die-cast parts using FEM simulation
  • Expertise in the use of simulation software

Sustainable production in Switzerland

At MEGA GOSSAU AG, we set the highest standards to create high-performance and environmentally friendly products. Our sustainable processes are reflected in every step of our Swiss production. From toolmaking/maintenance to foundry, machining, grinding, electroplating and assembly: our production facilities are equipped to meet all customer requirements.

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